High-Vacuum Die Castings with 15-20 Days Lead Time Meeting EN 45545 & RoHS Standards

Product Name: Multi-Field Adaptable Precision Die Castings (Aluminum Alloy/Magnesium Alloy Series)

This series of precision die castings represents a breakthrough in high-pressure die casting technology, serving as key structural components across five core industries: automotive, high-speed rail, electronic communications, aerospace, and consumer goods. The product achieves precise molding of micro components while enabling integral casting of large structural parts, reducing assembly costs by over 30% through one-time molding processes.

• Material Selection: Aluminum alloy series (380, 413) for excellent casting fluidity and mechanical strength; Magnesium alloy series (AZ91D, AM60) for superior lightweight properties (1/4 the weight of steel)
• Weight Reduction: 30-50% lighter than traditional steel components, with magnesium alloy offering additional 20% weight savings
• High-Vacuum Process: Maintains cavity vacuum above 95%, reducing internal defects and controlling porosity within 1%
• Insert Die Casting: Integrates steel parts and carbon fiber reinforcements, increasing local strength by 40% and extending fatigue life 3-5x

• Dimensional Accuracy: ±0.1mm linear tolerance, ±0.05mm geometric tolerance
• Thin-Wall Capability: Minimum wall thickness of 0.5mm without defects
• Integrated Manufacturing: Replaces 70-100 parts with single casting (e.g., automotive floors), reducing welding points by 90% and increasing structural strength by 25%
• Production Efficiency: Cycle time reduction from 2 hours to 30 minutes for large components

• 7 specialized die casting processes including hot-chamber, cold-chamber, high-vacuum, semi-solid, and squeeze casting
• Multiple surface treatment options: anodizing, powder coating, electroplating, and specialized polishing (Ra0.8μm)
• Compliance with EN 45545, RoHS, and REACH environmental standards

• Raw material testing with spectrometers and mechanical property analysis
• MAGMA simulation software reduces test molds by 30%
• AI monitoring with 100Hz parameter sampling for real-time quality control
• X-ray and ultrasonic NDT for critical component inspection

• 95% material recycling rate for production waste
• 30% energy reduction with next-gen die casting machines
• Comprehensive emission treatment systems meeting national standards

• Multi-material composite casting (carbon fiber, 3D printed inserts)
• Titanium alloy die casting development for aerospace applications
• Digital twin technology for virtual production optimization
• University partnerships for continuous R&D advancement

Our technical team provides comprehensive support from initial consultation to after-sales service, including material selection advice, process design, mold development with regular progress updates, and production optimization for your specific application requirements.