High-Accuracy Die-Cast Components For Drone & Robot Joints
Product Description
High-Accuracy Die-Cast Components For Drone & Robot Joints
Product Definition
High-pressure molded metal precision components formed through the die casting process. Molten alloys (aluminum, zinc, copper) are injected at high speed into precision molds, creating customized components after solidification. Suitable for applications ranging from micro electronic accessories to large-scale automotive structures.
Core Performance Advantages
1. Efficient Molding and Cost Optimization
One-time molding of complex structures with mold life of tens to hundreds of thousands of pieces
Reduces secondary machining by over 70% compared to traditional methods
Metal utilization rate exceeds 95%, minimizing material waste
Integrated die-casting can combine 70+ components into one piece
MAGMA simulation reduces mold trial cycle by over 40%
Industry Applications
Automotive Industry (60% market share)
Integrated die-cast components reduce weight by 30% while meeting IP67 sealing standards. Example: Tesla Model Y battery pack shell integrates 79 components into one piece.
Consumer Electronics
0.5mm thin-wall molding for lightweight, electromagnetic shielding, and heat conduction. Examples: iPhone SE aluminum frame, 5G base station radiators.
Rail Transit
High-speed rail components with 5x increased fatigue life, excellent vibration resistance for bogie gearboxes and braking systems.
High-End Manufacturing
Perfect balance of lightweight and rigidity for drone bodies and robot joints, improving battery life and structural stability.
Quality Assurance
Full-process defect control system ensures compliance with ISO/TS 16949 and EN 45545 standards:
Real-time monitoring of die-casting temperature (≥180℃ for aluminum) and injection speed
Environmentally friendly coatings with gas evolution ≤5ml/g
Strict alloy composition control (0.6%-0.8% iron content in aluminum)
3D scanning dimensional inspection and non-destructive testing for every batch